by rob » Fri Feb 15, 2008 8:59 pm
here's some tips for using leds
over the years as led technology has developed not only have we gained new colours, namely white and blue ( and yes i know white is really a mix of colours ) but significantly leds have become brighter and brighter for a given current passing through them. Back 25 years ago to get a red led reasonably bright you would run it close to it's full rated maximum current of 20mA. Today a bog standard cheap red led will give a similar brightness at around 7mA. One side effect of this is replacing the red 3mm led used in the optocell in LA-4 compressors. A modern led is just too bright and screws up the compression ratios. I've spend a good hour or so rummaging in old junk boxes to find a suitable old led to repair an LA-4.
So, it is current that sets the led's brightness and that current is set by the chosen series resistor that connects the led to the supply voltage, use ohm's law where current = voltage / resistance, where voltage is the supply voltage less the forward drop voltage of the led. This forward drop voltage is different for different led colours and ranges from typically 2 to 4.5 volts.
I remember the time i started putting blue leds into projects and finding myself pulling the lids off a couple of times to keep increasing the series resistor to try and dim down the led. Typically i run blue leds at around 1.5mA these days, this seems to set them up so they are just running and glow blue without the death ray effect.
One the factors that make ultra bright leds so bright is that the beam is much narrower than normal leds and this makes them extra useless for illumination of VU meters. Recently i replaced the lamps in a bank of 24 VUs. To diffuse the beam from the led i first up tried roughening up the lens of the led with emery paper. This helped but still didn't quite cut it. Then in a stroke of genius i grabbed a tube of white filler, the stuff in a tube that you load into a gun and fill the cracks in the walls. I removed the nozzle and pushed up a small amount of filler, then just dipped the tip of the led into it, pulling the led away left a white cap on the led. This was a doodle to do and in no time 48 leds were done and were dry in 30mins. This white cap allowed some light through but most of it was reflected back and then emerged in a diffuse fashion. installed into the rear of the modutec meters this worked a treat. So, no more blown midget flange globes to keep replacing at $2.50 a pop and current consumption reduced dramatically.
And after an hour of the client and i experimenting with red, amber, blue and white leds, we settled on the yellow....even this would make Rick happy.
Rob